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Center for Rational Catalyst Synthesis (CeRCaS)

Center Overview

The mission of the Center for Rational Catalyst Synthesis (CeRCaS) is to transform the art of heterogeneous catalyst preparation into a science.

Industrial catalytic processes for commodity and specialty chemicals, petroleum refining, pharmaceuticals, and pollution abatement underpin the world's standard of living and economy. The majority of these processes employ heterogeneous catalysts. Many of these supported metal catalysts, such as automobile catalytic converters, comprise nanoparticles of expensive metals like platinum and rhodium anchored in place on a stable, highly porous "support," such as aluminum oxide. In a catalytic converter, toxic exhaust components of carbon monoxide, nitric oxide, and unburnt hydrocarbons are adsorbed onto the surface of the metals, where they decompose and rearrange into benign products of carbon dioxide, water, and nitrogen. Since the metals are expensive, the nanoparticles are made as small as possible to get the most active surface per weight of metal. Without anchoring the metals on a support, the nanoparticles will coalesce at high temperature, rapidly diminishing the active surface and killing the catalytic activity.

The development of new or improved supported metal catalysts is a time-consuming and expensive process. The challenge CeRCaS is addressing is to understand the fundamental chemistry of synthesizing ultrasmall metal nanoparticles on supports, or - when two metals are needed as in a catalytic converter - how to place to the two metals in intimate contact to allow them to work together. These efforts will enable a more rational and streamlined approach to catalyst development across the wide range of industries that employ heterogeneous catalysts.

Universities

University of South Carolina
Virginia Commonwealth University
University of California, Davis

View Center Website

Center Personnel

John Regalbuto
Center Staff
+1 803 777 7093
regalbuj@cec.sc.edu

Bernard Gupton
Center Staff
+1 804 828 6772
bfgupton@vcu.edu

Bruce Gates
Center Staff

bcgates@ucdavis.edu

Research Focus

Fundamental studies of metal deposition

In situ spectroscopy and microscopy of metal deposition and nanoparticle formation.

Precision site synthesis for specific reactions

Simple, scalable synthesis of mono- and multi-metallic catalytic sites in well-dispersed, supported nanoparticles, to enhance activity and selectivity for specific reactions.

Thermodynamics and kinetics of solid-solid bonding

Predicting sintering/wetting and particle size, shape and composition.

Awards

1939876

Phase II IUCRC at University of South Carolina: The Center for Rational Catalyst Synthesis

The science of catalysis drives the creation of novel materials called catalysts that make chemical transformations occur that would otherwise be difficult or impossible. Catalysts are perhaps best known in automobile catalytic converters to reduce pollution in automobile exhaust. Catalysts are used to produce a wide variety of products of societal importance such as fuels, textiles, plastics, food and pharmaceutical products to name a few. Catalysts are used to produce common chemicals such as gasoline, textiles, plastics, food and pharmaceutical products to name a few. It has been estimated that catalysis accounts for over 95% (by volume) of all products and over 80% of added value in the chemical industry. About one third of the world’s economy depends directly or indirectly on catalysis. Yet in spite of their immense importance, the development of new catalysts is still largely done by trial-and-error, and is therefore time-consuming and expensive. A grand challenge of catalysis research is the precise design and controlled synthesis of catalytic structures. Discoveries which transform catalyst synthesis from an art to a science will serve to enhance the productivity, energy efficiency and economic impact of a very broad industry base that involves the conversion of raw materials into finished products through chemistry.

The Center for Rational Catalyst Synthesis (CeRCaS) is the world’s first and only research center with the focus on understanding the chemical fundamentals of catalyst synthesis. CeRCaS brings to bear powerful, complementary expertise at the University of South Carolina and Virginia Commonwealth University, and in Phase II. CeRCaS research projects, which the industrial partners help develop, select and mentor, are in three thrusts. First, the Fundamentals of Metal Deposition including in-situ observation of metal deposition mechanisms and a variety of methods for nanoparticle genesis; second, Thermodynamics and Kinetics of Solid-Solid Bonding, using theory and experiment to allow prediction of the wetting or sintering of metal oxides on support surfaces, and prediction of the size, shape and, in the case of bimetallics, composition of supported nanoparticles; and third, Precision Site Synthesis for Specific Reactions, in which nanoparticles will be synthesized with specific size, content (single or multi-metals) and shape and so be optimized for particular reactions or to minimize the content of expensive precious metal ingredients. Graduate students will be actively mentored with a practical mindset. Educational outreach will include the active recruitment and eventual industrial placement of underrepresented groups in science and engineering.

This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria. Read More >

1940158

Phase II IUCRC at Virginia Commonwealth University: The Center for Rational Catalyst Synthesis

The science of catalysis drives the creation of novel materials called catalysts that make chemical transformations occur that would otherwise be difficult or impossible. Catalysts are perhaps best known in automobile catalytic converters to reduce pollution in automobile exhaust. Catalysts are used to produce a wide variety of products of societal importance such as fuels, textiles, plastics, food and pharmaceutical products to name a few. Catalysts are used to produce common chemicals such as fuels, textiles, plastics, food and pharmaceutical products to name a few. It has been estimated that catalysis accounts for over 95% (by volume) of all products and over 80% of added value in the chemical industry. About one third of the world’s economy depends directly or indirectly on catalysis. Yet in spite of their immense importance, the development of new catalysts is still largely done by trial-and-error, and is therefore time-consuming and expensive. A grand challenge of catalysis research is the precise design and controlled synthesis of catalytic structures. Discoveries which transform catalyst synthesis from an art to a science will serve to enhance the productivity, energy efficiency and economic impact of a very broad industry base that involves the conversion of raw materials into finished products through chemistry.

The Center for Rational Catalyst Synthesis (CeRCaS) is the world's first and only research center with the focus on understanding the chemical fundamentals of catalyst synthesis. CeRCaS brings to bear powerful, complementary expertise at the University of South Carolina and Virginia Commonwealth University, and in Phase II. CeRCaS research projects, which the industrial partners help develop, select and mentor, are in three thrusts. First, the Fundamentals of Metal Deposition including in-situ observation of metal deposition mechanisms and a variety of methods for nanoparticle genesis; second, Thermodynamics and Kinetics of Solid-Solid Bonding, using theory and experiment to allow prediction of the wetting or sintering of metal oxides on support surfaces, and prediction of the size, shape and, in the case of bimetallics, composition of supported nanoparticles; and third, Precision Site Synthesis for Specific Reactions, in which nanoparticles will be synthesized with specific size, content (single or multi-metals) and shape and so be optimized for particular reactions or to minimize the content of expensive precious metal ingredients. Graduate students will be actively mentored with a practical mindset. Educational outreach will include the active recruitment and eventual industrial placement of underrepresented groups in science and engineering.

This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria. Read More >

2052817

IUCRC Phase II: UC Davis/Berkeley: Center for Rational Catalyst Synthesis (CeRCaS)

The science of catalysis drives the creation of novel materials called catalysts that make chemical transformations occur that would otherwise be difficult or impossible. Catalysts are perhaps best known in automobile catalytic converters to reduce pollution in automobile exhaust. Catalysts are used to produce a wide variety of products of societal importance such as fuels, textiles, plastics, food and pharmaceutical products to name a few. Catalysts are used to produce common chemicals such as gasoline, textiles, plastics, food and pharmaceutical products to name a few. It has been estimated that catalysis accounts for over 95% (by volume) of all products and over 80% of added value in the chemical industry. About one third of the world’s economy depends directly or indirectly on catalysis. Yet in spite of their immense importance, the development of new catalysts is still largely done by trial-and-error, and is therefore time-consuming and expensive. A grand challenge of catalysis research is the precise design and controlled synthesis of catalytic structures. Discoveries which transform catalyst synthesis from an art to a science will serve to enhance the productivity, energy efficiency and economic impact of a very broad industry base that involves the conversion of raw materials into finished products through chemistry. The NSF Industry University Cooperative Research Center (IUCRC) for Rational Catalyst Synthesis (CeRCaS) addresses this challenge and the new university site located at University of California Davis/Berkeley emphasizes zeolite catalyst design and synthesis on the atomic length scale. Interactions of researchers in the new site with industry have already led to fruitful collaborations involving new member companies as well as the existing Virginia Commonwealth University and University of South Carolina sites. The UC Davis/Berkeley site will augment the current capabilities of CeRCaS by increasing participation of new pools of students at the respective campuses.

The University of California (UC) Davis/Berkeley site focuses on enabling rational design and synthesis of zeolite catalysts in CeRCaS through state-of-the-art spectroscopic characterization and atomic-resolution imaging. The site focuses on zeolite catalysts, because their regular porous structures facilitate unprecedented opportunities in developing connections between synthesis, structure, and function. Zeolite catalysis includes established processes such as fluid catalytic cracking for gasoline manufacture. High value added applications of zeolite catalysis are emerging rapidly, such as for pollution abatement in diesel trucks, chemicals for polymers (and their upcycling and reuse), and pharmaceuticals. The researchers work with state-of-the-art catalyst synthesis and characterization capabilities as well as molecular modeling. The UC Davis/Berkeley site is dedicated to providing education of students as part of their career development.

This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria. Read More >

Member Organizations

IUCRC affiliated member organizations are displayed as submitted by the Center. Non-federal organizations are not selected, approved, or otherwise endorsed by the U.S. National Science Foundation.

The opinions, findings, and conclusions or recommendations expressed are those of the Center author(s) and do not necessarily reflect the views of the U.S. National Science Foundation.